Primary Belt Cleaner The primary belt cleaner is installed at the head pulley, just below the material flow direction. It typically removes up to 80% of the initial carryback. The blade is designed to be narrower than the belt width to ensure effective cleaning without damaging the conveyor belt. Other Belt Cleaners: Factory Details Jiaozuo Debon Technology Co., Ltd. has been a leading manufacturer of conveyor belt accessories since 2006. With over 16 years of experience in production and development, we have become one of the top 10 manufacturers in China for belt conveyor accessories. Our products are certified by ISO, SGS, and the Safety Certificate of Approval for Mining Products, among others. We have exported our products to more than 45 countries around the world for over 8 years. Main Products - Conveyor Accessories: Belt Cleaners, Impact Beds/Impact Bars, Skirt Boards, Pulley Lagging, etc. For more information or custom solutions, feel free to contact us. Induction heater, medium frequency induction heating, induction forging equipment,,Induction fire extinguisher Ningbo Dedao Electronic Technology Co., Ltd , https://www.nbdedao.com
Product Details
- Wear Liners: Ceramic Wear Liners, Rubber Liners, PU Liners, Composite Liners, Liners with or without wear strips.
- Belt Repair: Steel Cord Strippers, Rubber Belt Strippers, Repair Strips, Diamond Patches.
- Custom Rubber & Polyurethane: Polyurethane Blades, PU Rods, PU Wheels, PU Sheets, Rubber Sheets, Rubber Seal Parts, and more.
Carryback Removal Solution: Polyurethane Primary Conveyor Belt Cleaner
Carryback Removal Solution: Polyurethane Primary Conveyor Belt Cleaner
Model NO.: DB-HPU
Belt Cleaner We Produce: Polyurethane Cleaner, Alloy Cleaner, Brush Cleaner
Standard Duty Primary Cleaner Belt Speed: <3.5 m/s
Working Temperature: -40~90°C
Material Humidity: <15%
PU Blade Abrasion Loss: <40 mm³
PU Blade Shore Hardness: 90±3 A
PU Blade Tensile Strength: <45 MPa
Manufacturing Experience: 15 Years
Exported to Countries: Over 45 Countries
Trademark: Debon
Transport Package: 2 PCS Per Plywood Case
Specification: BW: 400~2200 mm
Origin: China
Induction forging system is a modern metal forming technology that utilizes the principle of electromagnetic induction heating to locally heat the metal without direct contact, followed by plastic deformation treatments such as forging and extrusion, in order to change the shape of the metal and enhance its physical properties. This method is widely used in various industries such as automotive, aviation, and military due to its high efficiency, precise control, and environmental protection characteristics.
Basic principles
The induction forging system mainly generates an alternating magnetic field in the induction coil through high-frequency or intermediate frequency current. The metal workpiece generates eddy currents under the action of the magnetic field, and the Joule heat generated by the eddy currents heats the workpiece to the desired temperature. Next, place the heated workpiece into the mold for forging, and use external force to cause plastic deformation, forming a predetermined geometric shape.
System composition
Induction heating unit: comprising an induction coil and a power supply device, used for heating metal workpieces.
Forging mechanism: Hammer head, press machine, etc., implementing external shaping force.
Control system: Monitor and adjust various parameters of the heating and forging process.
Cooling system: Ensure that equipment and workpieces operate at suitable temperatures.
Core advantages
Fast heating: Short heating time and higher efficiency than traditional methods.
Precise control: adjustable heating depth and temperature, conducive to refining grains and improving material properties.
Low energy consumption: Compared to flame heating, it saves energy consumption.
Environmentally friendly and clean: almost pollution-free, in line with green manufacturing standards.
Wide applicability: Suitable for various metals and their alloys.
Application scenarios
The induction forging system covers multiple industries, as follows:
Automotive industry: the molding of complex parts such as engine components, transmission shafts, connecting rods, etc.
Aerospace: High temperature alloy components, titanium alloy forgings.
Tool manufacturing: cutting tools, drill bits, mold steel.
Oil and gas: high-pressure fittings such as valves, flanges, and pipe fittings.
Military equipment: armored vehicles, ship structural components.
Development prospects
With the continuous advancement of new materials and technologies, induction forging systems are moving towards greater efficiency and intelligence. Digital and networked control systems enable remote monitoring and automated production; Adopting higher frequency induction heating technology to improve heating speed and accuracy; Explore new manufacturing models by combining additive manufacturing technologies such as 3D printing. These innovations will further promote the application of induction forging technology in the field of high-performance metal materials, promote industrial upgrading and sustainable development.