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Tube Former with Ce Certificate (2CPV)
**2CPV Table Model Tube End Finish Machine**
**Description:** A compact and efficient table model tube end finish machine designed for deburring, flaring, and beading of metal round tube ends.
**Model:** 2CPV
**Application:**
Used for deburring, flaring, and beading on the inside and outside of metal round tubes. This machine is ideal for a wide range of industrial applications where precision and efficiency are essential.
**Introduce:**
The 2CPV tube end finish machine allows users to prepare tube ends with a bead, flare, or simply deburr and square them. With minimal tooling changes, it can switch between different functions seamlessly, making it a versatile and cost-effective solution for tube processing.
**Main Specification:**
- Dimensions: 460 x 650 x 380 mm (excluding protruding parts)
- Weight: 160 kg
- Power Supply: 220V ±10%, 50Hz/60Hz, single phase
- Power: 1 kW
- Air Pressure: 0.4–0.8 MPa
- Clamping Mode: Pneumatic
- Clamping Force: ≥5 kN
- Rotation Axis: Asynchronous Motor, 0.75 kW
- Coaxial Tolerance: ≤0.02 mm
- Rotation Axis Deflection: ≤0.01 mm
**Capacity:**
- Tube OD for Chamfer/Squaring/Deburring: Φ6–50 mm
- Tube WT for Chamfer/Squaring/Deburring: ≤10 mm
- Tube OD for Flaring: Φ3–50 mm
- Tube WT for Flaring: Stainless Steel 0.4–1 mm, Aluminum Alloy 0.5–1.5 mm
- Flaring Method: Eccentric Inner Diameter Rotary Swage
- Tube OD for Beading: Φ6–45 mm
- Tube WT for Beading: Stainless Steel ≤0.5 mm, Aluminum Alloy ≤1 mm
- Beading Method: Inner Diameter Rotary Swage
- Minimum Tube Clamp Length: 10 mm
- Tube Material: Titanium Alloys, Stainless Steel, Aluminum Alloy
**Features:**
1. One clamping operation can complete squaring, deburring, and chamfering simultaneously.
2. Quick die change allows for easy switching between flaring and beading operations.
3. Cylinder clamping ensures tight grip without damaging the tube.
4. Thin clamps and dies allow for processing of very short tubes (minimum 10 mm).
5. Integrated lever and cylinder system ensure smooth and efficient operation.
6. Variable frequency control spindle adjusts speed for optimal performance across different materials.
7. Tube feeding length positioning ensures consistent and repeatable results.
8. Eccentric flaring center allows for multiple sizes and wall thicknesses in one setup.
9. Dies for chamfering, deburring, and squaring can also be used for flaring, reducing tooling costs.
**Main Components:**
1. Top-mounted spindle offers excellent accessibility, especially for complex-shaped tubes.
2. Variable frequency motor control ensures precise spindle operation.
3. Front-mounted clamp securely holds tubes as small as 10 mm.
4. Chip groove design in the clamp helps manage debris efficiently.
5. Mechanical lever system reduces feed speed for smoother operation.
6. Adjustable tube feed stopper ensures accurate length control.
7. Spindle feed position guarantees consistent processing and avoids interference.
8. Protective cover and waste box provide safety and cleanliness during operation.
**Tooling:**
1. **Flaring Center:** An eccentric shaft that enables processing of various tube sizes and wall thicknesses.
2. **Flaring Dies:** Can also be used for chamfering, deburring, and squaring, reducing the need for multiple tools.
3. **Squaring/Deburring Head:** Smart blade design allows adjustment for different tube dimensions and wall thicknesses.
4. **Beading Head:** Works with beading tips or arbors, capable of processing tubes as small as 6 mm.
This machine is an essential tool for any workshop looking to improve productivity, reduce downtime, and achieve high-quality tube end finishes. Its compact design, versatility, and ease of use make it a top choice for industrial and commercial applications.