Intergrated Design Batch Waste Plastic Pyrolysis Plant
Pyrolysis Plant is used for recycling waste tire, waste plastic, waste rubber to fuel oil. According to the actual situation in every country and district, we developed different models of Batch Pyrolysis Plants for waste tires, rubber and plastic with daily capacity 5 -10 tons.
Flowchat of Batch Waste Tyre Pyrolysis Plant
Advantages of Batch Waste Tyre Pyrolysis Plant
1. Full open door design: Speedy loading in and steel pulling out; Easily cooling down after one batch finished, saving time; No leaking with special high temperature flexible graphite packing.
2. Unique Craft Condensers: High condensing efficiency with more oil output. Good quality oil, longer lifetime, and easy to clean.
3. National Patent Unique Smoke Scrubbers: More efficient removal of the acid gas and dust of the smoke by neutralization, purification and absorption, environmental friendly without pollution.
4. National Patent Carbon Black Discharging System: Speedy fully enclosed Auto-discharging under high temperature, avoiding carbon black pollution, saving time.
5. Automatic Submerged welding technology, ultrasonic nondestructive testing, both manual and the automatic safety devices.
6. Sync Gas Recycling System: Fully burned after recycling and utilization, saving fuel and preventing pollution.
7. Direct Heating System: Enlarging heating square to lengthen the lifespan of the reactor and easy to control the temperature.
8. National Patent, unique heat insulation shell; high efficiency temperature keeping, excellent energy-saving effect.
Technical Parameter of Batch Waste Tyre Pyrolysis Plant
NO.
ITEM
PROJECT
1
Equipment Model
XY-7
XY-8
2
Door Model
Full Open Door
Full Open Door
3
Suitable Raw Materials
Rubber/Plastic Products
Rubber/Plastic Products
4
Structure
Horizontal Type Revolves
Horizontal Type Revolves
5
Reactor Size
Φ2200*6000mm Φ2600*6600mm
Φ2200*6000mm Φ2600*6600mm
6
Capacity for One Batch
5-6Mt; 8-10Mt
5-6Mt; 8-10Mt
7
Oil Yield of Tires
40%-45%
40%-45%
8
Work Pressure
Normal Pressure
Normal Pressure
9
Reactor Rotation Speed
0.4R/M
0.4R/M
10
Fuels Choice
Coal, Wood
Coal, Wood, Gas, Oil
11
Power
18KW/H
18-25KW/H
12
Cooling Method
Water Cycling
Water Cycling
13
Type of Drive
External Annular Gear
External Annular Gear
14
Heating Method
Direct
Direct
15
Type of Installation
With Foundation
With Foundation/Integrated Base
16
Noise dB(A)
≦85
≦85
17
Operation Mode
Intermittent Operation
Intermittent Operation
18
Total Weight(MT)
25-40
25-40
19
Installation Space Required
30m*10m
30m*10m
20
Manpower
3~4/batch
3~4/batch
21
Shipment
Ф2200×6000=1*40HC+1*40FR
Ф2600×6600=2*40HC+1*40FR
Ф2200×6000=1*40HC+1*40FR
Ф2600×6600=2*40HC+1*40FR
Integrated Design Batch Waste Plastic Pyrolysis Plant Intergrated Design Batch Waste Plastic Pyrolysis Plant,Waste Plastic Pyrolysis Plant,Rubber Pyrolysis Recycling Plant Shangqiu Jinpeng Industrial Co., Ltd. , http://www.recyclingthewaste.com
First, the process automation is getting higher and higher.
At present, automation technology has accounted for more than 50% of the packaging production line, using a large number of computer design and mechatronics control, adding robots to complete complex packaging actions (simulating manual packaging). Each robot is controlled by a separate computer. The camera monitors the packaging action and feeds the information back to the computer to adjust the range of motion to ensure high quality packaging. At the same time, it has automatic recognition function for packaging material and thickness, and then controls the mechanical action after computer calculation. It is completely "adaptive" system to ensure the system works under optimal conditions.
Second, adapt to product changes, design has good flexibility and flexibility.
In order to meet the needs of competition, the cycle of product renewal is getting shorter and shorter, and some products are even changed in one season. The service life of packaging machinery is much longer than the life cycle of the product, so some packaging machinery should adapt to product changes and can only adapt to flexibility and flexibility, including flexible quantity, flexible construction and flexible supply. The structure can be modularized, and the flexibility of supply means that a machine can realize multiple packaging combinations, and realize multiple feeding ports and different forms of packaging.
Third, the complete set of supply capabilities.
For example, a beverage filling line has more than 200 microcomputer parts, more than 100 kinds of control software, and the filling and capping parts are two sets of combinations, and other parts are shared. Only one supplier can complete the process from engineering design, installation, commissioning to final acceptance.
Fourth, the simulation design technology is widely used.
The design process of the packaging machine begins with storing various machine units in a database in the form of a database, then digitizing the drawings and inputting them into a computer. The computer automatically synthesizes the 3D model, and then inputs the actual production indicators and data, possible failures, and the like. computer. The computer 3D model can be operated according to the actual working conditions, demonstrating the production capacity, the scrap rate, the production link matching, the bottleneck of the production line, etc., and the model can be modified according to the user's opinion until the user is satisfied. The use of computer simulation technology has greatly shortened the design cycle and new product development cycle of packaging machinery.
New trends in the development of packaging machinery and equipment in foreign countries in recent years
Countries with a high level of packaging machinery technology include the United States, Germany, Japan, Italy and the United Kingdom. In recent years, the development of packaging machinery and equipment in these countries has presented new trends in the following aspects.