Excavator Travel Reducer,Original Excavator Travel Reducer,Travel Reducer For Excavator,Excavator Travel Reducer Assembly XINGTAI ZHONGWEI ZHUOTE HYDRAULIC TECHNOLOGY CO.,LTD , https://www.zwzhtehydraulic.comI. Product Advantages
1. Complete production line
2. Complete models
3. Product quality assurance
4. Production process
II. Structural Composition:
1. Gear:
2. Housing:
3. Shaft:
4. Bearing:
III. Working Principle:
IV. Performance Characteristics:
1. Large reduction ratio:
2. Strong load-carrying capacity:
3. Reliable operation:
V. Maintenance:
1. Regularly change lubricating oil:
2. Check the wear condition of parts:
3. Keep clean:
Our products
Application technology of high performance comber
In recent years, the textile industry in China has been undergoing significant transformation to keep pace with global standards and technological advancements. As a key sector that plays a vital role in both domestic and international markets, the traditional textile industry is being restructured through the integration of high-tech solutions. This shift is not only essential for improving product quality but also for enhancing overall competitiveness. One of the critical components in this modernization process is the development and application of high-performance combing machines.
Currently, China has approximately 15,000 combing machines, but their share in total production remains relatively low at around 17%. Compared to developed countries, there is still a long way to go in terms of both quantity and quality. Moreover, many existing machines are outdated, and past construction efforts have led to redundant facilities, resulting in wasted resources and suboptimal product quality. To address these challenges, the focus has shifted toward the adoption of advanced technologies and the continuous improvement of combing machine design and performance.
High-performance combers are now seen as a crucial element in upgrading the textile industry. These machines offer higher speed, better quality control, and greater automation, which contribute to increased efficiency and product consistency. During the "Ninth Five-Year Plan," China made notable progress in developing and implementing high-performance combing machines, marking a turning point in the industry's technological evolution.
One of the defining features of high-performance combers is their high-speed operation, typically exceeding 300 nips per minute. This allows for higher output and reduced energy consumption, while also minimizing the need for large floor spaces. Additionally, these machines boast excellent mechanical stability and spinning quality, ensuring consistent results throughout the production process.
Automation is another key aspect of modern combing machines. Advanced systems such as computer monitoring, PLC control, and frequency conversion technology help reduce manual labor and improve operational efficiency. Despite these advancements, there is still a gap between Chinese-made combing machines and the latest foreign models, such as those from Swiss manufacturer Rieter. Therefore, ongoing research and innovation are necessary to close this gap and achieve world-class standards.
In terms of process performance, high-performance combing machines must meet specific quality indicators. For instance, the CV value of the combed sliver should be below 3.8%, and the short fiber rate should exceed 70%. These metrics reflect the machine’s ability to remove impurities and produce high-quality yarns. The cotton removal rate should be at least 17%, and the impurity removal rate should reach 50% or more.
The PX2-J combing machine, developed by the Italian company Mazzoli and produced in China by the Shanghai Textile Machinery General Factory, represents a significant step forward in this field. It features advanced technologies such as static frequency converters, automatic cleaning systems, and pneumatic drafting mechanisms. These innovations enhance efficiency, reduce maintenance, and ensure consistent performance.
As the demand for high-quality textiles continues to grow, the adoption of advanced combing machines will play a crucial role in shaping the future of the Chinese textile industry. By investing in technology and continuously improving processes, China can strengthen its position in both domestic and international markets.
Excavator travel reducer are used in construction machinery such as wheel excavators, crawler excavators, and skid steer loaders, as well as in the fields of mining machinery and port machinery.
ZHTE HYDRAULIC has a complete set of production and processing equipment from raw material processing to manufacturing.
ZHTE HYDRAULIC excavator travel reducer have a wide range of models, which are widely applicable to different brands and models of wheel excavators, crawler excavators, skid steer loaders and other equipment on the market, meeting diverse market demands and providing users with great convenience and flexibility in choice.
ZHTE HYDRAULIC excavator travel reducer have obtained EU CE certification. From the purchase of steel to production and processing, each process has been strictly inspected by professionals to ensure the high quality and reliability of the products.
1) Forging blank (inspection)
2) Rough turning (inspection)
3) Normalizing (inspection)
4) Finish turning (inspection)
5) Gear shaping (inspection)
6) Drilling (inspection)
7) Chamfering (inspection)
8) Carburizing treatment (inspection)
9) Gear chamfering and deburring (inspection)
10) Shot blasting treatment (inspection)
11) Inspection according to drawings, warehousing, and rust prevention (inspection)
12) Pre-assembly inspection
13) Pre-assembly cleaning
14) Assembly and installation
15) Product form and product performance test, pre-delivery test
16) Adding lubricating grease
17) Painting treatment (inspection)
18) Packaging and boxing (inspection)
19) Finished product warehousing after packaging
ZHTE HYDRAULIC excavator travel reducer conducts full-process inspection with strict quality control and guaranteed quality.
The gear is the core component of the excavator travel reducer and is responsible for transmitting power and realizing the deceleration function. Different types of excavator travel reducer may use different gear types, such as planetary gears. The hardened gear can withstand a large load and ensure the service life of the reducer.
The housing plays a role in protecting the internal structure and also provides installation and support for gears and other components. The material and manufacturing process of the housing have an important impact on the strength and sealing performance of the reducer. ZHTE HYDRAULIC has a professional casting line, and each process is inspected by professionals to ensure quality.
It is used to connect gears and other components and transmit power. The material and processing accuracy requirements of the shaft are relatively high to ensure stability and reliability under high-speed rotation and high load.
It supports the rotation of the shaft and reduces friction and wear. High-quality bearings can improve the operating efficiency and service life of the reducer.
Excavator travel reducer usually use the meshing of gears to achieve the function of deceleration and torque increase. When the high-speed rotating power provided by power sources such as motors or engines is input into the reducer, through the gear transmission system inside the reducer, the speed is reduced and the torque is increased at the same time to meet the power requirements of walking equipment under different working conditions. For example, planetary gear reducers achieve efficient deceleration transmission through the cooperation of the sun gear, planetary gears, and ring gear.
It can reduce the input high-speed rotation to a low speed suitable for walking equipment and provide sufficient torque for the equipment to overcome various resistances.
Since walking equipment usually needs to carry a large weight and load, excavator travel reducer need to have a high load-carrying capacity. By using high-quality materials and advanced manufacturing processes, excavator travel reducer can operate stably for a long time in harsh working environments.
After strict design and testing, excavator travel reducer have good reliability and stability and can ensure the normal operation of walking equipment.
Lubricating oil can reduce friction and wear between gears and extend the service life of the reducer. Lubricating oil needs to be changed regularly according to the usage of the reducer and the manufacturer's recommendations.
Regularly check the wear condition of parts such as gears, shafts, and bearings, and replace severely worn parts in time.
Keep the reducer clean and avoid dust, debris, etc. from entering the reducer and affecting its normal operation.
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