Hot set test for cross-linked materials

RCT lab


Hot Set Test for Cross-Linked Materials IEC 60811-507 / UNE-EN 60811-507


Hot Elongation Test for Cross-Linked Materials IEC 60811-401 / UNE-EN 60811-507

Plastic materials are classified based on their properties as either thermoplastics or thermosets.

Thermoplastics become softer and more malleable when exposed to heat, whereas thermosets maintain their shape better under similar conditions. This thermal behavior makes each type suitable for specific applications.

Electrical currents flowing through conductors generate heat depending on resistance and current strength. As such, thermoset-insulated cables offer advantages over thermoplastic ones when it comes to handling higher current loads or operating in hotter environments without sacrificing cable performance, since their structural integrity remains intact under these conditions.

Thermoset materials achieve their unique characteristics through a process called cross-linking.

Ensuring that the cross-linking process is properly completed during the production of thermoset-insulated cables is crucial to achieving the desired properties. Conducting this test verifies whether the cable insulation meets the necessary standards.

For the test, the plastic is removed from the metallic conductor and a tubular sample or, where feasible, a dumbbell-shaped sample is prepared, depending on the conductor's size.

Before beginning the test, the plastic covering the metal conductor is removed, and a tubular or dumbbell-shaped sample is prepared based on the conductor's dimensions.

The test involves placing the samples in an oven at high temperatures (as per the cable standard requirements), suspending them from a holder with a weight attached to their lower end. The weight used depends on the sample's cross-sectional area and is determined by the relevant testing standard.

If the results fall within the specified elongation values, the degree of cross-linking is deemed acceptable.

After the predetermined time has elapsed, the cable's elongation is measured while hot and compared to its original length. Once the weight is removed, the sample is allowed to cool to room temperature to measure the permanent elongation value.

If both the hot elongation and permanent elongation values meet the required limits, the cross-linking level is considered adequate.

 If the results fall within the required hot elongation and permanent elongation values, the cross-linking level is deemed appropriate.


In industries where electrical components must withstand extreme conditions, understanding the properties of different materials becomes paramount. Thermoset materials, through the process of cross-linking, provide superior durability and resistance to deformation when exposed to heat. This characteristic is particularly important in applications involving high current loads or extreme temperatures. By conducting rigorous tests like the hot set test, manufacturers ensure that their products maintain optimal performance over time. The process involves careful preparation of samples, precise measurements, and strict adherence to industry standards. Ultimately, the goal is to deliver reliable and safe products that meet customer expectations and comply with regulatory requirements.

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